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Rubber Conveyor Belt - Real-world Case Studies Module 1 - Hero Section

Real-world Conveyor Belt Solutions

From Mining to Cement — Proven Results in 60+ Countries

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Common Challenges, Expert Solutions

Understanding your operational challenges and delivering proven conveyor belt solutions

Belt Failure

Frequent Belt Failure

High Temperature

High Temperature Damage

Maintenance Costs

High Maintenance Costs

Industry Case Studies

Proven performance across diverse industries and challenging applications

Mining Industry 150+ Projects

Mining Industry

Heavy-duty steel cord belts for iron ore, coal, and copper mining operations worldwide

12+ Countries
5Y Avg. Life
Cement & Aggregate 200+ Projects

Cement & Aggregate

Heat-resistant and abrasion-resistant belts for clinker, limestone, and cement handling

18+ Countries
200°C Max Temp
Port & Bulk Handling 80+ Projects

Port & Bulk Handling

Long-distance conveying systems for grain, coal, and bulk material terminals

25+ Countries
3km+ Max Length
Power Plant 60+ Projects

Power Plant

Fire-resistant belts for coal-fired power stations and biomass fuel handling

15+ Countries
24/7 Operation

Proven Performance in Harsh Conditions

Real-world success stories from the most demanding industrial environments

Cement Plant Case Featured Case
High Temperature Application

Vietnam Cement Plant - EP-TNG Heat-Resistant Belt

Location
Ho Chi Minh City, Vietnam
Belt Specification
EP400/4, 1400mm × 180m
Operating Temperature
180°C Continuous
Service Life
4+ Years (Ongoing)

A major cement manufacturer needed a reliable solution for transporting hot clinker from kiln to cooler. Standard belts failed within 8-12 months due to high temperature exposure. Our EP-TNG heat-resistant belt has been operating continuously for over 4 years without replacement.

⭐ Project Results:
5× longer service life compared to previous belts • Zero unplanned downtime • 40% reduction in maintenance costs • Customer ordered 3 more lines
Abrasion & Tear Resistance

Australia Iron Ore Mine - ST Steel Cord Belt

Location
Western Australia
Belt Specification
ST2500, 1800mm × 2.5km
Capacity
4,000 tons/hour
Service Life
6+ Years Expected

A long-distance overland conveyor system transporting sharp iron ore required exceptional tear resistance and high tensile strength. Our ST steel cord belt with reinforced rip-stop layer has eliminated belt failures that previously occurred 2-3 times annually.

⭐ Project Results:
Zero tears or rips in 3 years of operation • 99.8% uptime reliability • 35% cost savings vs. previous solution • Extended to 2 additional conveyor lines
Mining Case Featured Case

Industries We Serve

Trusted by leading companies across 10+ major industries worldwide

Mining
Mining
150+ Projects
Cement
Cement
200+ Projects
Port & Terminal
Port & Terminal
80+ Projects
Power Plant
Power Plant
60+ Projects
Fertilizer
Fertilizer
45+ Projects
Metallurgy
Metallurgy
55+ Projects
Aggregate
Aggregate
90+ Projects
Chemical
Chemical
40+ Projects
Food Processing
Food Processing
35+ Projects
Agriculture
Agriculture
50+ Projects
Rubber Conveyor Belt Cases - Modules 6-9 Rubber Conveyor Belt Cases - Modules 6-9

Find the Right Conveyor Belt for Your Project

Case-proven belt solutions matched to your specific operational requirements

EP-TNG Belt

EP-TNG Belt

ST Steel Cord Belt

ST Steel Cord Belt

EP400/3 Belt

EP400/3 Belt

Anti-tear Belt

Anti-tear Belt

What Our Clients Say

Real feedback from satisfied customers across the globe

"
Client
Nguyen Van Minh
Vietnam
Cement Plant
✓ 4 Years Service
"
Client
Sarah Johnson
Australia
Iron Ore Mining
✓ 3+ Years Operating
"
Client
Ahmed Al-Mansoori
UAE
Port Terminal
✓ 2 Years Performance
"
Client
Carlos Rodriguez
Chile
Copper Mine
✓ 5+ Years in Service

Your Conveyor Belt Success Story Starts Here

Get your customized conveyor belt solution today

Engineering Team Expert Engineering Team

Case-Related FAQs

Common questions about our conveyor belt case studies and solutions

Q

How do I choose the right conveyor belt based on my industry?

The selection depends on material type, temperature, abrasion intensity, and load capacity. For mining and heavy materials, we recommend ST steel cord belts. For high-temperature applications (cement kilns), EP-TNG heat-resistant belts are ideal. For general aggregate handling, EP400/3 belts offer cost-effective performance. Our engineering team can analyze your specific requirements and recommend the optimal solution.

Q

What is the typical production lead time for conveyor belts?

A standard 20GP container order typically takes 15-20 days from order confirmation to delivery. This includes production, quality inspection, and shipping preparation. For urgent projects or large-scale orders, we can arrange expedited production schedules. Custom specifications may require additional 5-7 days for engineering review and tooling preparation.

Q

Can you customize belt width and temperature resistance?

Yes, we support full customization. Belt width ranges from 300mm to 2200mm. Temperature resistance can be customized from standard (-25°C to +80°C) up to extreme heat resistance (200°C continuous operation). We also offer custom fabric layers (3-6 plies), cover thickness (3-15mm), and special surface patterns (chevron, rough top, etc.) based on your application requirements.

Q

What warranty and after-sales support do you provide?

We provide a 12-month quality warranty from the date of shipment, covering manufacturing defects. Our global after-sales team offers 24/7 technical support via email, WhatsApp, and phone. We can arrange on-site installation guidance and provide detailed operation manuals, maintenance schedules, and troubleshooting guides. Replacement parts are available with expedited shipping worldwide.

Q

How do your belts compare in terms of cost vs. performance?

While initial investment may be comparable to standard belts, our products deliver 40% longer service life on average, reducing total cost of ownership by 30%. Case studies show that customers recover the investment within 18-24 months through reduced downtime, lower maintenance costs, and extended replacement intervals. For high-capacity operations (>2,000 tons/hour), the ROI can be achieved even faster.

Q

Do you offer installation and commissioning services?

Yes, we provide comprehensive installation support. This includes detailed installation drawings, pre-installation technical consultations, and optional on-site commissioning services through our certified engineers or trained local partners. For large projects (>1km belt length or >1,500mm width), we recommend professional installation to ensure optimal performance and warranty coverage. Training for maintenance personnel is also available.